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Three Wave Guardrail Forming Machine PLC Roll Forming Line With Single Unrolling Machine
2016-09-26 00:27  Views:61
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 Three Wave Guardrail Forming Machine PLC Roll Forming Line With Single Unrolling Machine

 


Description:

1. Rolled thickness:2.0mm-3.5mm cold rolled stee,,hot rolled steel or galvanized steel G350Mpa
2. main motor power: 45kw with speed reducer ,made in China
3. way of drive: joint coupling drive( gearbox for each roller station see picture below)
4. main shaft dia: 100mm   material: 40Cr fine processment
5. roller material: GCR15 quenched 58°-62°,chromed
6. roll station:13stations plus 7 rolls leveling
7. Working speed:5m--12m/min(not including punching)
8. Transducer: Panasonic /Yaskawa made in Japan. 380V 50HZ
9. Way of control: PLC,Panasonic
10. Computer operating panel:MSG touching screen made in Taiwan
 
 


Flowchart:
 
Decoiling — Feeding — leveling ----  Punching — roll forming ---- hydraulic     cut to length — product packing manual


 
Applications:


Expressway guardrail
Barrier rails
Guardrail beams
 

Specifications:


The profile

The structure of equipment
 1, the place putting material

  • Single unrolling machine, one side can put material
  • Coil weight (Max):7000kg
  • Coil dia (Max):1600mm
  • Coil Width(Max.):800mm
  • Hydraulic power: 4KW
  • Diameter of oil pump:120mm  working pressure: 10mpa
  •  

2, feeding, leveling

  • feed into unit oriented wheel(can right and left adjust)
  • into feeding roller, dia is  180mm,material 45# steel, quenched 48°-52°, chromed
  • leveling is three roller above and four roller below, quenched and chromed

3, punching (can right and left adjust)

  • using hydraulic punching
  • oil cylinder dia: 140mm
  • working pressure:20mpa
  • mould material: Cr12  quenched 58°-62°
  • hydraulic power:7.5kw
  • size: 1.5m long*1.1m wide*1.2m high

4, roll forming