Cardboard making machine
WJ150-1800-Ⅱ 5-ply Corrugated Board Making plant
A. Main technical parameters
1. Max production width: 1800mm
2. Design Speed: 150m/min
3. Economic speed: 120m/min (3-ply)
90-100/min (5-ply)
Annotation: the Kraft paper for testing of the corrugation plant line should keep the requirements as follows. (The temperature of the surface of the heating parts in the corrugation plant line is above 172 degree)
*Kraft paper’s level can not be lower than B level
*Water content: 11%±2%
*Face Paper: 100—250g/m2
*Bottom Paper:100--250g/m2
*Flute Paper: 100—250g/m2
4. Flutes combinations: A, C, B, E (or choose by the customer)
5. Steam requirements:
Steam cost: 2500—3000Kg/Hr Max pressure: 1.2Mpa
Practical Pressure: 0.8-1.1Mpa
6. Power supply: 380V 50Hz (Three phase four wire system)
7. Total Power: about 219kw
Practical power cost: about 185kw
8. Area of the Production Line covers: about 83m×12m×5m (The specific length is based on the foundation drawing)
9. Corrugated board stacking direction: left or right according to the workshop to make sure the drive in left direction or right direction.
10. Equipment suitability: Kraft paper A, B, C native paper or imported Kraft paper.
B. The parts that the customers should buy or prepare by themselves:
1. Steam heating system: suggest buying a 4000kg/hr steam boiler, pressure: 1.25Mpa, steam pipe.
2. Air compressor, air-pipe, and the glue transport pipe.
3.Electric power source, power wires connect from operation counter to power counter, and wire and pipe.
4. Water source, water transport pipe, water bucket.
5.Water, electric, gas, ground work and civil work.
6. The material paper and corn starch (potato),caustic soda, borax are used when the 1st testing of the production line.
7. Lubricating oil, consistent lubricant, machine oil, hydraulic oil.
8.Provide food, accommodation of the installer and offer workers when installing
Configuration list
NO. | NAME | SET/UNIT | REMARK |
1 | Hydraulic Reel Stand | 5 | Hydraulic arm, clamping, expandable chuck, pneumatic control paper tension. Including kraft paper feeding trolley and guide rail. |
2 | Single facer | 2 | Main corrugated roller is Φ380mm, 48CrMo high quality alloy steel, gimble driving, 22kw main motor, 15kw draught fan |
3 | Preheater | 4 | Φ1000,electro motion to large the craft paper’s preheating area, 0.37kw motor |
4 | Double glue machine | 1 | Pneumatic operation, |
5 | Triplex preheater | 1 | Φ1000, electro motion to large the craft paper’s preheating area, 0.37kw motor |
6 | Heavy Conveying bridge | 1 | Electrical adjusting deflection, adsorptions tension |
7 | Thin blade Slitter Scorer | 1 | 5blades and 8scores, NC control, human-computer interface, Electrical adjusting deflection, store 99 orders |
8 | cutoff | 1 | Ac servo control, rotary blade, touch screen display, German KEB control system.Qingdao jiayou |
9 | Double facer | 1 | 600mm×20 pcs hot plate upper-lower intensive pressure roller, could adjust pressure separately, hydraulic lifting and dropping of the pressure rollers, |
10 | Cooling Shaping Part | 1 | upper-lower intensive press roller, channel length:6.5m |
11 | Cotton belt | 2 | high quality cotton belt(Shenyang Fuli Band) |
12 | Air pump system | 1 | 1.05 cubic air compressor and 1.5 cubic air storage tank |
13 | Main transmission | 1 | 75kw dynamo, Up Main Driving Roller:850mm, independent gear box, two cardan shaft driving
|
14 | Electric control system | 1 | Power cabinet, single facers and double facer operation cabinet |
15 | Steam System | 1 | Without boiler and steam pipes(they are supplied by the buyer himself) |
16 | Glue Making System | 1 | Glue supply by circulation |
17 | Touch the linking piece | 4 | Spring pneumatic type touch the linking piece(Dongguan) |
18 | Right angle output stacker machine | 1 | Electric adjust cardboard size, pneumatic control horizontal output the cardboard. Taiwan chengbang gear reducer motors. |
After-sale service:
When the machine arrives the customers' factory, our engineer will come to the factory for installation and debugging, and teach the operators untill they can grasp normal operation. In one year after the machines has been installed, our engineers can come to customers' factory for maintaining when mal-function.
Annotation: All the pictures are for you consideration, please take the real object as the criterion, and the customer can choose the color themselves.
