Description:
USED FOR WIRE TO WIRE AND BOARD TO WIRE APPLICATIONSCABLES MADE OF PVC, XLPE, SILICONE, HALOGEN FREE RUBBER ETC
The primary objective of POPULARSYSTEMS is to manufacture high quality Assembly wiringharnesses. The main agenda of the company since inception has beento provide its customers with world class products at competitiveprices and fortify consumer trust.
Infrastructure
Manufacturing/Focused Factory
Our commitment to the Focused Factory (Synchronous Manufacturing)concept has allowed us to streamline manufacturing in many ways,including better workflow, improved material handling, reducedinventory and better utilization of floor space.
- Our diverse manufacturingcapabilities include discrete wiring, panelassemblies, and molded connectors. We are capable of providingprototypes of low- to high- volume production of simple to complexharnesses. We provide 100% electrical testing on all assemblies.Our "full-service" capabilities can be tailored specifically toyou, our customer.
- Our design team is ready to provide youwith innovative solutions to your mostdemanding requirements. We are dedicated to the integrity of yourtotal design and understand your needs for integratedfunctionality, part consolidation, and system reliability. We havethe engineering and mechanical resources to respond quickly to newproduct requirements and make in-house engineering changes.
Ourcommitment to Total QualityManagement is supported by strategic planning,process analysis and implementation. From the moment your order isreceived, a cross-functional team is dedicated to your needs fromproduct definition, through launch and on to program assessmentwhere we identify opportunities for continuous improvement
MACHINERIESFully Automatic Wire Cuttingstriping and crimping machine – 1 noWire cutting and strippingmachine – 4 no Multi core cable Cutting andde-sheathing machine – 1 noPneumatic core stripper – 2nosWire cutting stripping andtwisting machine – 1 noMicroprocessor based Batterycable Cutting Machine – 1 noPneumatic Cable outer jacketremoval machine – 1 no Pneumatic Crimping machine forScattered terminals–5nos Semi automatic crimpingmachines – 10 nosElectronic Crimping Presses –15 nosApplicators – 25 nosToggle crimping machines – 30nosWire stripping and twistingmachines - 5 nosSoldering station – 10nosCoupler assembly station – 3nosAir Compressor ( 3 Hp and 5 Hp)– 1 no each25 KVA Generator – 1 no
Microprocessor based Harness tester- 2 nos
(1024 POINTS AND 64 POINTS) MANPOWERTotal No. Of Employees:50
Quality
Weare an ISO 9001:2008 firm.
POPULAR SYSTEMS invests heavily on testingprocedures and protocols to ensure trouble free, reliable outputs.We have a mating inspection section, coupler seatingposition-inspection section and harness tester to ensure highquality delivery.
SYSTEMS IMPLEMENTED
- Statistical Quality Control - SQC
- 5 Systems - 5’S
- Total Productivity Management - TPM
- 5 Why Analysis
- Shop Floor Control
Product Information
Raw Materials Used For Production:
Weuse Lapp (Single/Multi core) cables, armored cables, Shieldedcables and also PVC wires for manufacture of our harnesses.
Weuse imported connectors such as Sumitomo, Tyco, Berg and Molex forspecific applications of our customers. We also have good tie-upswith best manufacturers of couplers and terminals in India.
Polyamides and Master batches from SRF and DUPONT.
We make assembly wiring Harness for the Speedometers, TankUnits and Electrical Gauges. We make harnesses for Elevators,Metering pumps, Programmed doors, Textile machines, Mold machinecontrollers etc..
Production Capacity
We make around Five millioncrimps per month and we have ambitious expansion plans to makearound Ten million crimps per month .
Strengths
1. JIT Assembly Line
2. Single Piece FlowManufacturing System
3. Employee Involvement atall levels
4. Flexible ProductionPlanning System
5. Un-paralleled CustomerService
6. Good Business Practicesand Good Manufacturing Practices at all
Levels
7. Complete Transparencywith our customers
COMPETITIVENES… We maintain competitiveness with thefollowing steps •Procurement of Raw Materials from the mostcost effective sources, •Keeping the LeastInventory.
•Adoption of the best process to increaseProductivity to the optimum level.
•Adoption of the latest Techniques,
•Value Engineering as a ContinuousProcess
•Keeping the Overheads to the Essentialswith Minimum level
•Best utilization of Machinery, Man Power,Space, Power, etc., to gain the maximum efficiency.
•Best Quality product with competitiveprice.
•100% acceptance with customers (Zerodefects) All the products manufacturedcater to the specific requirements of the clients. We manufactureproducts according to the International Standards. Our performanceand commitment are the key for our success. We make sure thatpeople''s roles are clear and that they are held accountable fortheir actions and believe in absolute honesty and transparency inour dealings with our clients and business associates.
