The primary objective of POPULAR SYSTEMS is to manufacture high
quality Assembly wiring harnesses. The main agenda of the company
since inception has been to provide its customers with world class
products at competitive prices and fortify consumer trust.
Infrastructure
Manufacturing/Focused Factory
Our commitment to the Focused Factory (Synchronous Manufacturing)
concept has allowed us to streamline manufacturing in many ways,
including better workflow, improved material handling, reduced
inventory and better utilization of floor space.
Our diverse manufacturing capabilities include discrete wiring,
panel assemblies, and molded connectors. We are capable of
providing prototypes of low- to high- volume production of simple
to complex harnesses. We provide 100% electrical testing on all
assemblies. Our full-service capabilities can be tailored
specifically to you, our customer.
Our design team is ready to provide you with innovative solutions
to your most demanding requirements. We are dedicated to the
integrity of your total design and understand your needs for
integrated functionality, part consolidation, and system
reliability. We have the engineering and mechanical resources to
respond quickly to new product requirements and make in-house
engineering changes.
Our commitment to Total Quality Management is supported by
strategic planning, process analysis and implementation. From the
moment your order is received, a cross-functional team is dedicated
to your needs from product definition, through launch and on to
program assessment where we identify opportunities for continuous
improvement
MACHINERIES
Fully Automatic Wire Cutting striping and crimping machine
Wire cutting and stripping machine
Multi core cable Cutting and de-sheathing machine
Pneumatic core stripper
Wire cutting stripping and twisting machine
Microprocessor based Battery cable Cutting Machine
Pneumatic Cable outer jacket removal machine
Pneumatic Crimping machine for Scattered terminals
Semi automatic crimping machines
Electronic Crimping Presses
Applicators
Toggle crimping machines
Wire stripping and twisting machines
Soldering station
Coupler assembly station
Air Compressor ( 3 Hp and 5 Hp)
25 KVA Generator
Microprocessor based Harness tester
(1024 POINTS AND 64 POINTS)
MANPOWER
Total No. Of Employees:50
Quality
We are an ISO 9001:2008 firm.
POPULAR SYSTEMS invests heavily on testing procedures and protocols
to ensure trouble free, reliable outputs. We have a mating
inspection section, coupler seating position-inspection section and
harness tester to ensure high quality delivery.
SYSTEMS IMPLEMENTED
Statistical Quality Control - SQC
5 Systems - 5S
Total Productivity Management - TPM
5 Why Analysis
Shop Floor Control
Product Information
Raw Materials Used For Production:
We use Lapp (Single/Multi core) cables, armored cables, Shielded
cables and also PVC wires for manufacture of our harnesses.
We use imported connectors such as Sumitomo, Tyco, Berg and Molex
for specific applications of our customers. We also have good
tie-ups with best manufacturers of couplers and terminals in
India.
Polyamides and Master batches from SRF and DUPONT.
We make assembly wiring Harness for the Speedometers, Tank Units
and Electrical Gauges. We make harnesses for Elevators, Metering
pumps, Programmed doors,Textile machines, Mold machine controllers
etc..
Production Capacity
We make around Five million crimps per month and we have ambitious
expansion plans to make around Ten million crimps per month .
Strengths
1. JIT Assembly Line
2. Single Piece Flow Manufacturing System
3. Employee Involvement at all levels
4. Flexible Production Planning System
5. Un-paralleled Customer Service
POPULAR SYSTEMS